新型阳离子捕收剂磷矿反浮选脱硅试验研究
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山东理工大学 资源与环境工程学院

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TD923

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山东省科技厅重点项目(2023TZXD021);山东省科技厅项目(ZTYJY-KY-2033-11)


Study on a Novel Cationic Collector for Reverse Flotation of Phosphate for Silica Removal
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School of Resources and Environmental Engineering,Shandong University of Technology

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    摘要:

    为有效解决传统磷矿反浮选脱硅阳离子捕收剂选择性差、仅适用于弱碱环境分选的难题,研发了一种新型高效且适用于弱酸性环境分选的阳离子捕收剂SDTQ,并采用该药剂对贵州某硅镁质磷矿进行了浮选试验研究。结果显示:当pH 6且SDTQ用量达到25 mg/L时,纯矿物石英展现出约100%回收率,而氟磷灰石无明显可浮性;人工混合矿浮选中,在pH 6、SDTQ用量为100 mg/L的条件下,氟磷灰石和石英分离效果较好。在此基础上,以pH 6脱镁磷精矿矿浆为研究对象,进行了捕收剂用量条件试验,确定最佳SDTQ用量为1.1 kg/t。在该药剂用量下进行开路试验,获得了磷精矿中P2O5品位35.38%、P2O5回收率85.40%、酸不溶物(A.I.)含量5.53%的分选指标。最后通过一粗一精一扫的闭路流程获得了磷精矿中P2O5品位35.49%、P2O5回收率90.31%、酸不溶物(A.I.)含量9.81%的良好指标。相比十二胺,SDTQ使磷精矿品位提高了2.05个百分点,回收率提高了10.02个百分点。Zeta电位和接触角测量结果表明,SDTQ通过静电作用选择性地吸附于石英表面,强化石英与氟磷灰石之间疏水性差异是实现磷矿反浮选高效脱硅的关键机制。原子力显微镜和红外光谱测试结果表明,SDTQ捕收剂借助季铵阳离子基团与长链烷基的协同作用,以物理吸附的形式作用在石英表面。SDTQ捕收剂可提高磷矿品位,降低药剂成本,并兼具经济与环保优势。

    Abstract:

    To effectively address the challenges of poor selectivity and limited applicability only under weakly alkaline environment of traditional cationic collectors for reverse flotation of silica removal from phosphate, a novel high-efficiency cationic collector SDTQ has been developed that is suitable for weakly acidic environments. Flotation tests were conducted using this reagent on a siliceous-magnesium phosphate from Guizhou Province. The results show that under the conditions of pH 6 and SDTQ dosage of 25 mg/L, the pure quartz sample showed a flotation recovery of approximately 100% while pure fluorapatite sample showed negligible floatability. With the sample of artificial mixture of quartz and fluorapatite, effective separation of fluorapatite from quartz was achieved under the flotation conditions of pH 6 and SDTQ dosage of 100 mg/L. Parametric flotation tests conducted with the actual phosphate sample, which was the concentrate from the magnesium removal flotation at pH 6, determined the optimum SDTQ dosage to be 1.1 kg/t. Under this reagent dosage, open-circuit flotation tests generated the separation performance of 35.38% P2O5 grade, 85.40% P2O5 recovery, and 5.53% acid insoluble (A.I.) content in the phosphate concentrate. Finally, a good performance of 35.49% P2O5 grade, 90.31% P2O5 recovery and 9.81% acid insoluble (A.I.) content in the concentrate was obtained from the closed-circuit flotation flowsheet of one rougher, one cleaner, and one scavenger. Compared with dodecylamine, SDTQ increased the grade of phosphate concentrate by 2.05 percentage points and the recovery by 10.02 percentage points. Zeta potential and contact angle measurements revealed that the key mechanism lies in SDTQ's selective adsorption on quartz surfaces through electrostatic interactions, which enhances the difference in hydrophobicity between quartz and fluorapatite, thereby enabling efficient silicon removal in reverse flotation of phosphate. The results of atomic force microscopy and infrared spectroscopy showed that the SDTQ collector acted on the surface of quartz in the form of physical adsorption by means of the synergistic effect of quaternary ammonium cationic groups and long-chain alkyl groups. SDTQ collector improved phosphate concentrate grade and reduced reagent costs, delivering dual economic and environmental benefits.

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  • 收稿日期:2025-05-18
  • 最后修改日期:2025-07-03
  • 录用日期:2025-07-04
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