某铜矿难崩矿体水力压裂试验与效果评价
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紫金(长沙)工程技术有限公司

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TD8

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Industrial Test and Effect Evaluation of Hydraulic Fracturing Technology of Block Caving in a Copper Mine
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Zijin (Changsha) Engineering Technology Co., Ltd

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    摘要:

    针对某铜矿难崩矿体水力压裂试验效果评价问题,采用室内试验、数值模拟和现场试验等方法,室内测试了难崩矿体压裂物模试验,采用数值模拟研究了不同簇间距、不同施工排量、不同施工规模工况下压裂裂缝扩展,进行了地表裸眼和射孔两种压裂工艺的水力压裂工业性试验和监测。结果表明:矿体可压性较好,具备形成多条复杂裂缝条件;数值模拟给出了水力压裂施工排量在4~5m3/min范围内,单段液量主体为200~450m3时,能够满足40~70m裂缝半长需求,并形成复杂裂缝网络;工业试验两井水力裂缝在矿体短轴方向上延伸偏短,整体上符合延伸规律,基本达到设计要求。相比裸眼井压裂,射孔井压裂由于采用多簇射孔+暂堵转向(孔眼+缝内),形成水力裂缝更密集,监测缝长明显比设计缝长短。该研究为矿山自然崩落法开发和压裂诱导提供了依据。

    Abstract:

    The efficacy of hydraulic fracturing in an refractory copper ore body was evaluated through a combination of laboratory testing, numerical simulation, and field trials. Indoor fracturing material simulation experiments were conducted on the refractory ore body. Numerical simulations were employed to investigate fracturing crack propagation under various cluster spacing, construction displacement, and scales. Surface open-hole and perforated fracturing techniques were tested and monitored on an industrial scale. The results indicate that the ore body has a favorable fracturability, possessing the potential to form multiple complex fractures. The numerical simulations suggest that a hydraulic fracturing construction displacement within the range of 4~5 m3/min and a single-stage fluid volume of 200~450 m3 are sufficient to meet the demands of fracture half-lengths of 40~70 m, resulting in complex fracture networks. Industrial trials revealed that hydraulic fractures in two wells extended shorter along the minor axis of the ore body, generally aligning with extension patterns and meeting design requirements. Compared to open-hole fracturing, perforated well fracturing, utilizing multi-cluster perforation plus temporary plugging and diversion (hole + fracture interior), produced denser hydraulic fractures, with monitored fracture lengths significantly shorter than the designed lengths. This provides a basis for the hydraulic development and fracturing induction of the natural caving method in metal mines.

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  • 收稿日期:2024-04-14
  • 最后修改日期:2024-06-25
  • 录用日期:2024-07-01
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