抓斗卸料气幕隔尘与负压吸气综合抑尘研究
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太原科技大学

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复合激励下有限边界域内散状物料高效定向流动机理研究(52075356)


Study on Comprehensive Dust Suppression of Grab Unloading Air Curtain and Negative Pressure Suction
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Taiyuan University of Science and Technology

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    摘要:

    针对抓斗卸料过程中粉尘扩散现象,将气幕隔尘与负压吸气技术相结合,对四周环绕气幕隔尘负压吸气综合抑尘系统进行研究,采用CFD-DEM双向耦合仿真方法,通过四周环绕气幕隔尘性能仿真研究得出,8m/s的气幕射流速度可以实现粉尘有效阻隔。同时,基于负压吸气理论,通过CFD流体力学方法,推导出吸气口气流质量流量随卸料时间变化计算公式,建立抓斗卸料仿真及实验模型,通过仿真提取卸料平面流场分布图及料斗口平面气流质量流量来反映料斗内部含尘气流运动情况,通过实验对比加装气幕及负压吸气装置前后卸料粉尘运动变化规律及粉尘抑制效果,得出如下结论:料斗口粉尘浓度最大值降低了738.4mg/m3,浓度值降低了约95.3%,粉尘完全沉降减少了60%的时间,为高效解决卸料粉尘扩散提供指导意义。

    Abstract:

    Aiming at the phenomenon of dust diffusion in the process of grab unloading, the comprehensive dust suppression system of dust isolation and negative pressure suction around the air curtain is studied by combining the air curtain dust isolation and negative pressure suction technology. By using CFD-DEM two-way coupling simulation method, the dust isolation performance of the air curtain around is simulated, and it is concluded that the air curtain jet speed of 8m/s can effectively block dust. At the same time, based on the theory of negative pressure suction, the calculation formula of the change of the mass flow rate of suction air with the unloading time is derived by CFD fluid mechanics method, and the simulation and experimental model of grab unloading is established. The distribution map of the discharge plane flow field and the mass flow rate of the hopper mouth are extracted by simulation to reflect the movement of the dusty air flow in the hopper. Through experiments, the variation law of the discharge dust movement and the dust suppression effect are compared before and after the installation of air curtain and negative pressure suction device. The conclusions are as follows: the maximum dust concentration at the hopper mouth is reduced by 738.4mg/m3, the concentration value is reduced by about 95.3%, and the time for dust to completely settle is reduced by 60%, which provides a guiding significance for effectively solving the spread of discharging dust.

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  • 收稿日期:2024-03-16
  • 最后修改日期:2024-04-23
  • 录用日期:2024-04-24
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