基于ANSYS-FLUENT的云南某锡矿尾砂料浆管输状态数值模拟研究
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昆明理工大学

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TD853.34?????

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云南省基础研究专项-青年项目(202301AU070185);云南省基础研究专项-青年项目(202101AU070022),昆明理工大学人培基金(KKZ3202021040)


Numerical Simulation Study on the Pipeline Transportation Status of Tailings Slurry from a Tin Mine in Yunnan Based on ANSYS-FLUENT
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Kunming University Of Science And Technology

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    摘要:

    尾砂料浆从选矿厂向充填制备站的管输过程中,改变进料参数会使管道内的尾砂固体颗粒空间分布发生变化,进而影响料浆管输的安全性与稳定性。以云南某锡矿选矿厂向充填制备站进行管道输送的硫化矿尾砂为研究对象,通过流变试验获得尾砂料浆的流变参数,采用ANSYS-FLUENT数值模拟软件对尾矿料浆管输进行模拟计算与结果分析,并对底床层相对高度与进料参数的关系进行拟合,建立了底床层相对高度与进料速度及体积浓度的三维关系模型。结果表明:①底床层相对高度与进料速度及体积浓度的三维关系模型拟合效果良好;②大部分+120目(125 μm)的较粗颗粒在底床层中有沉淤现象,120~200目(100 μm)之间的细颗粒在进料速度为1 m/s时部分在管道底部有沉淤现象,在进料速度为2 m/s以上时分布于载体层中,-200目(75 μm)的更细颗粒均分布于载体层中;③管道顶壁边界层中存在水以及部分极细颗粒与水形成的稀浆,共同形成边界层;④尾砂料浆沿径向的体积浓度变化可分为4个区域,其中a区域存在梯度递减效应,b区域逐渐升高至稳定,c区域达到最大值后保持稳定,d区域逐渐降低。

    Abstract:

    During the pipeline transportation of tailings slurry from the beneficiation plant to the filling preparation station, changing the feeding parameters will cause changes in the spatial distribution of tailings solid particles in the pipeline, thereby affecting the safety and stability of slurry pipeline transportation. The study focuses on the transportation of sulfide tailings from a tin ore beneficiation plant in Yunnan to the filling preparation station through pipelines. The rheological parameters of the tailings slurry were obtained through rheological tests. ANSYS FLUENT numerical simulation software was used to simulate and analyze the pipeline transportation of tailings slurry. The relationship between the relative height of the bottom bed layer and the feeding parameters was fitted, and a three-dimensional relationship model between the relative height of the bottom bed layer, feeding speed, and volume concentration was established. The results show that: ① The three-dimensional relationship model between the relative height of the bottom bed and the feed rate and volume concentration has a good fitting effect; ② Most of the coarser particles with a size of +120 mesh (125 μm) have sedimentation phenomenon in the bottom bed layer. Fine particles with a size of 120 and 200 mesh (100 μm) have sedimentation phenomenon at the bottom of the pipeline when the feeding speed is 1 m/s. They are distributed in the carrier layer when the feeding speed is above 2 m/s. Fine particles with a size of -200 mesh (75 μm) are all distributed in the carrier layer; ③ There is water in the boundary layer of the top wall of the pipeline, as well as a slurry formed by some extremely fine particles and water, which together form the boundary layer; ④ The radial volume concentration variation of tailings slurry can be divided into four regions. Among them, there is a gradient decreasing effect in region a, region b gradually increases to stability, region c reaches its maximum value and remains stable, and region d gradually decreases.

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  • 收稿日期:2024-02-23
  • 最后修改日期:2024-04-18
  • 录用日期:2024-04-18
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