大流量膏体管道输送阻力特性研究<sub><sup> </sup></sub>
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长沙有色冶金设计研究院有限公司

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国家重点研发计划项目《金属非金属矿山重大灾害致灾机理及防控技术研究》;国家重点研发计划项目《深部金属矿山绿色开采关键技术研发与示范》


Study on The Resistance Characteristics of Pipeline Transportation With Large Flow Paste
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1.Changsha Engineering &2.Research Institute Ltd. of Nonferrous Metallurgy

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    摘要:

    掌握膏体管道输送阻力损失特性,对膏体输送安全可靠性进行科学评估,是实现膏体充填技术的关键。结合地下矿床大规模开采和膏体充填技术应用两大发展趋势,本文针对某大型铁矿超细全尾砂充填材料,开展管道直径180mm、输送流量分别为100m<sup>3</sup>/h、120 m<sup>3</sup>/h、150 m<sup>3</sup>/h、180 m<sup>3</sup>/h、200m<sup>3</sup>/h的全尺寸环管试验,同时采用经典理论公式和数值仿真模拟进行计算。通过采用不同研究方式对不同流量膏体输送阻力进行误差分析,经典理论公式与环管试验结果误差较大,而数值模拟与环管试验结果误差较小。研究结果表明,随着输送流量的增加,膏体管道输送阻力呈增大趋势。当输送流量为200m<sup>3</sup>/h时,由环管试验、理论计算和数值模拟得到的膏体管道输送阻力损失分别高达8.26Mpa/km、7.53 Mpa/km、7.87 Mpa/km。基于环管试验结果,推导了适用于与本文中膏体特性相似的充填料浆输送阻力损失理论计算公式。根据试验结果,对某铁矿膏体自流输送可靠性进行论证。结果表明,该矿充填倍线最大为2.2,能够实现膏体自流输送,但充填倍线继续增大时,膏体自流输送安全风险较高。

    Abstract:

    The most important to realize paste filling is mastering the resistance loss characteristics of paste pipeline transportation and scientifically evaluating the reliability of paste transportation. Combined with the two major development trends of large-scale mining and paste filling in underground deposits, this paper carried out full-size loop test with the pipe diameter of 180mm and unclassified tailings conveying flow of 100m<sub><sup>3</sup></sub>/h、120 m<sub><sup>3</sup></sub>/h、150 m<sub><sup>3</sup></sub>/h、180m<sub><sup>3</sup></sub>/h、200 m<sub><sup>3</sup></sub>/h respectively. In order to compare and analyze the resistance characteristics, theoretical calculation and numerical simulation were carried out simultaneously. The results show that error between the classical theoretical formula and the loop test result is large, however the numerical simulation and the loop test result are similar. This paper shows that the resistance of the paste pipeline transport increases as the transport flow increases. When the conveying flow rate is 200m<sub><sup>3</sup></sub>/h, the resistance loss of the paste pipeline obtained by the loop test, theoretical calculation and numerical simulation is as high as 8.26Mpa/km, 7.53 Mpa/km and 7.87 Mpa/kmy. Based on the results of the loop test, the theoretical calculation formula for the resistance loss of the filled slurry is similarly applied to the paste characteristics. According to the test results, this paper demonstrated the reliability of the self-flow conveying of the paste. The result shows that the maximum filling line of the mine is 2.2, which can realize the self-flowing of the paste. However, when the filling double line continues to increase, the risk of the paste self-flow conveyingwill be higher.

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  • 收稿日期:2019-01-15
  • 最后修改日期:2019-01-15
  • 录用日期:2019-01-28
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