基于响应面法的煤气化渣火山灰活性复合激发设计优化
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太原理工大学 矿业工程学院

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国家自然科学基金联合基金重点项目(U23A20131);国家杰出青年科学(51925402);山西-浙大新材料与化工研究院技术开发项目(2022SX-TD007)


Response Surface Methodology-Based Study on the Activity of Coal Gasification Slag and Volcanic Ash: Optimization of Composite Excitation Design
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College of Mining Engineering, Taiyuan University of Technology

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    摘要:

    煤气化渣(CGS)是一种含有丰富硅铝成分的工业固体废弃物,具有潜在的火山灰活性,然而其中的硅铝成分多为晶态,火山灰活性较低。若将其活性激发后应用于充填开采中可大规模消纳CGS,促进其资源化利用。本文采用响应面法研究了四种激发剂复合激发对CGS火山灰活性的影响,分别测量所制试样不同龄期的抗压强度计算出相应的活性指数来评估火山灰活性。同时建立了四种激发剂掺量对活性指数的四元二次多项式回归模型,并通过多目标优化获得CGS的最佳复合激发配比。结果表明:在复合化学激发过程中,水玻璃对煤气化渣的3d和7d活性指数影响最大,电石渣对煤气化渣的28d活性指数影响最大;三个回归方程模型的多元相关系数接近于1,证明模型具有良好的拟合效果;利用Design-Expert的Numerical功能对多目标进行优化,获得复合化学激发的最优配比:电石渣、脱硫石膏、元明粉和水玻璃的掺量为0.97%、1.61%、2.55%和10%,并通过试验验证发现实测值与预测值误差小于10%。

    Abstract:

    Coal gasification slag (CGS) is an industrial solid waste rich in silica-aluminum components with latent volcanic ash potential. However, a significant portion of these components exist in a crystalline state with low volcanic ash reactivity. By enhancing its reactivity, CGS can be effectively utilized in large-scale applications, such as mine filling, thus promoting its resource utilization. This study explores the impact of composite excitation using four different excitants on the volcanic ash activity of CGS, employing the response surface method. The compressive strengths of specimens at various time points were measured to calculate corresponding activity indexes, evaluating the volcanic ash activity. A quadratic polynomial regression model was developed to determine the optimal ratio of the four excitants for enhancing CGS activity through multi-objective optimization. The findings indicate that the regression models exhibit strong fitting capabilities, with correlation coefficients close to 1. Sodium silicate primarily influences the 3-day and 7-day activity indexes, while calcium carbide slag significantly affects the 28-day activity index of CGS during composite excitation. Utilizing the Design-Expert software for multi-objective optimization yielded optimal compound excitation ratios: 0.97% calcium carbide slag, 1.61% desulfurized gypsum, 2.55% sodium sulfate, and 10% sodium silicate. Experimental validation demonstrated that the error between predicted and measured values was below 10%.

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  • 收稿日期:2024-10-22
  • 最后修改日期:2024-11-27
  • 录用日期:2024-11-28
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