基于图像处理的尾砂絮凝沉降与浓密机关键参数研究
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金诚信矿业管理股份有限公司

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中国博士后科学基金


Study on Tailings Flocculation Sedimentation and the Key Parameters of a Thickener based on Image Processing
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JCHX Mining Management Co., Ltd.

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    摘要:

    尾砂絮凝沉降实验是尾砂浓密工艺的基础,也是确定浓密机生产参数与设备选型的必要环节。基于图像处理技术,自主研发了一套尾砂絮凝沉降观测与智能分析系统。利用工业摄像头,采集尾砂絮凝沉降图像,利用灰度处理、高斯滤波、图像分割等方法,通过度量区域面积和坐标属性,智能识别尾砂絮凝沉降过程的固液分离界面位置;以冬瓜山铜尾矿为实验材料,进行尾砂絮凝沉降实验,探究尾砂沉降曲线变化规律,综合考虑分离界面的沉降速度、上清液浊度、静态极限质量分数和固体通量的变化,确定了实验尾砂的最佳工艺参数;根据凯奇沉降理论,进一步分析沉降过程曲线,计算沉降参数,结合矿山实际生产能力需求,为该矿山智能推荐浓密机直径和高度等关键参数。

    Abstract:

    Tailings flocculation and sedimentation experiment is the basis of tailings thickening process, and it is also a necessary link to determine the production parameters and equipment selection of thickener. Based on image processing technology, a set of observation and intelligent analysis system for tailings flocculation and sedimentation was independently developed. The system used an industrial camera to collect the experimental images of tailings flocculation and sedimentation. Using gray processing, Gaussian filtering, image segmentation and other methods, the position of solid-liquid separation interface in the process of tailings flocculation and sedimentation can be intelligently identified by measuring the area and coordinate attributes of the region; Taking Dongguashan copper tailings as experimental materials, the tailings flocculation and sedimentation experiment was carried out using this system and the change law of tailings settlement curves was explored. Considering the changes of sedimentation velocity at the separation interface, turbidity of supernatant, static limit sedimentation concentration and solid flux, the optimal process production parameters were determined; According to Kynch settlement theory, the settlement process curves were further analyzed and the settlement parameters were calculated. Based on the actual production capacity of the mine, the key parameters such as thickener diameter and height were intelligently recommended for the mine.

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  • 收稿日期:2023-01-10
  • 最后修改日期:2023-01-17
  • 录用日期:2023-01-29
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